Multiquip MQ MultiQuip Power DCA85USJ2 Manual de usuario

OPERATION AND PARTS MANUALTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.To fi nd the latest revision of this publication, visit our website at:

PAGE 10 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) SAFETY INFORMATIONELECTRICAL SAFETY DANGER  DO NOT touch outpu

PAGE 100 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TERMS AND CONDITIONS OF SALE — PARTSPAYMENT TERMSTerms of payme

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 101NOTES

OPERATION AND PARTS MANUALYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLINGUNITED STATESMultiquip

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 11SAFETY INFORMATIONBATTERY SAFETY DANGER  DO NOT drop the batter

PAGE 12 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) SPECIFICATIONSTable 1. Generator Specifi cationsModelDCA-85USJ2Ty

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 13DIMENSIONSFigure 1. DimensionsTable 3. DimensionsReference Letter

PAGE 14 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) INSTALLATIONFigure 2. Typical Generator Grounding Application

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 15INSTALLATIONOUTDOOR INSTALLATIONInstall the generator in a area t

PAGE 16 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATORThis generator (Figure 3) is a high quality portable (r

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 17MAJOR COMPONENTSFigure 3. Major ComponentsTable 4. Generator Majo

PAGE 18 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAYFigure 4. Diagnostic DisplayThe diagnostic dis

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 19DIAGNOSTIC DISPLAYFirst Time Start Up1. When power is fi rst appl

PAGE 2 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) PROPOSITION 65 WARNINGDiesel engine exhaust and some of

PAGE 20 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) 2. The language choices will be displayed. Use the “Arrow” butt

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 21DIAGNOSTIC DISPLAYFirst Time Start-Up1. When power is fi rst appl

PAGE 22 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) 2. The language choices will be displayed. Use the “Arrow” but

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 232. The main menu will pop up on the display. Use the “Arrow Butt

PAGE 24 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAY5. Touching the “Enter Button” will redisplay

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 25DIAGNOSTIC DISPLAYShutdown Codes1. During normal operation the s

PAGE 26 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAY3. Once the “Adjust Backlight” menu item has

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 27Select Units1. Starting at the single or four engine parameter d

PAGE 28 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) 3. Once the “Setup 1-up Display” menu icon has been highlighted

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 29DIAGNOSTIC DISPLAY11. Touch the “Enter Button” to deselect the se

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 3If you believe that your vehicle has a defect that could cause a c

PAGE 30 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) Setup 4-Up Display1. From the single or four engine parameter d

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 31DIAGNOSTIC DISPLAY9. The parameter that is highlighted is the se

PAGE 32 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAY4. Touch “Select” to enter the “Gage Data” di

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 33DIAGNOSTIC DISPLAY11. Touch the “Menu” button to return to “Util

PAGE 34 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) DIAGNOSTIC DISPLAYGLOSSARY (Troubleshooting Information)CANBUS F

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 35GENERATOR CONTROL PANELFigure 5. Generator Control PanelOFFWUVOFF

PAGE 36 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENGINE OPERATING PANELFigure 6. Engine Operating PanelOFFWUVOFFW

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 37ENGINE OPERATING PANEL10. Warning Lamp – This lamp will illumina

PAGE 38 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) OUTPUT TERMINAL PANEL FAMILIARIZATIONOUTPUT TERMINAL PANELThe Ou

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 39OUTPUT TERMINAL PANEL FAMILIARIZATION120 VAC GFCI ReceptaclesTher

PAGE 4 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TABLE OF CONTENTSDCA-85USJ2 GeneratorProposition 65 Warning ...

PAGE 40 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) OUTPUT TERMINAL PANEL FAMILIARIZATIONConnecting LoadsLoads can b

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 41LOAD APPLICATIONSINGLE PHASE LOADAlways be sure to check the name

PAGE 42 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR OUTPUTSGENERATOR OUTPUT VOLTAGES A wide range of volta

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 43GENERATOR OUTPUTS/GAUGE READINGHOW TO READ THE AC AMMETER AND AC

PAGE 44 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) OUTPUT TERMINAL PANEL CONNECTIONSUVWO TERMINAL OUTPUT VOLTAGESVa

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 45OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480/277V UVWO Terminal Output

PAGE 46 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) INSPECTION/SETUPCIRCUIT BREAKERSTo protect the generator from an

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 47INSPECTION/SETUPRefueling Procedure:1. Level Tanks — Make sure f

PAGE 48 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) COOLANT (ANTIFREEZE/SUMMER COOLANT/WATER)John Deere recommends J

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 49BATTERY This unit is of negative ground DO NOT connect in reverse

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 5PARTS ORDERING PROCEDURESwww.multiquip.comOrdering parts has never

PAGE 50 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR START-UP PROCEDURE (MANUAL MODE) BEFORE STARTING 1. Pl

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 51GENERATOR START-UP PROCEDURE (MANUAL MODE) 4. Once the engine st

PAGE 52 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR START-UP PROCEDURE (MANUAL MODE) 12. The tachometer ga

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 53GENERATOR SHUT-DOWN PROCEDURESNORMAL SHUTDOWN PROCEDURETo shutdow

PAGE 54 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) *1 Replace engine oil and fi lter at 100 hours, fi rst time only.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 55MAINTENANCEIf the engine is operating in very dusty or dry grass

PAGE 56 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) CHECK OIL LEVELCheck the crankcase oil level prior to each use,

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 57TRAILER MAINTENANCETRAILER MAINTENANCEThis section is intended to

PAGE 58 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TRAILER MAINTENANCEBRAKESTrailer brakes should be inspected the

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 59TRAILER MAINTENANCETIRES/WHEELS/LUG NUTSTires and wheels are a ve

PAGE 6 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) SAFETY INFORMATIONDo not operate or service the equipment before

PAGE 60 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TRAILER MAINTENANCELug Nut Torque RequirementsIt is extremely im

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 61TRAILER WIRING DIAGRAMFigure 65. Trailer/Towing Vehicle Wiring Di

PAGE 62 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR WIRING DIAGRAMFigure 66. Generator Wiring Diagram

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 63ENGINE WIRING DIAGRAMFigure 67. Engine Wiring Diagram

PAGE 64 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) TROUBLESHOOTING (GENERATOR)Practically all breakdowns can be pre

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 65TROUBLESHOOTING (ENGINE CONTROLLER)Practically all breakdowns can

PAGE 66 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) EXPLANATION OF CODE IN REMARKS COLUMNThe following section expla

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 67SUGGESTED SPARE PARTSDCA85USJ2 WHISPERWATT GENERATOR WITH JOHN DE

PAGE 68 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) GENERATOR ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 69GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 B6110100

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 7SAFETY INFORMATIONGENERAL SAFETY CAUTION  NEVER operate this equ

PAGE 70 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) CONTROL BOX ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 71CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M22130

PAGE 72 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) CONTROL BOX ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 73CONTROL BOX ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. REMA

PAGE 74 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) CONTROL BOX ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 75CONTROL BOX ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. REMA

PAGE 76 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENGINE AND RADIATOR ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 77ENGINE AND RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1

PAGE 78 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENGINE AND RADIATOR ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 79ENGINE AND RADIATOR ASSY. (CONTINUED)NO. PART NO. PART NAME QT

PAGE 8 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) SAFETY INFORMATIONENGINE SAFETY DANGER  The engine fuel exhaust

PAGE 80 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) OUTPUT TERMINAL ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 81OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M32

PAGE 82 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) BATTERY ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 83BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0602220199

PAGE 84 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) MUFFLER ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 85MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M2330101303

PAGE 86 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) FUEL TANK ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 87FUEL TANK ASSY. NO. PART NO. PART NAME QTY. REMARKS1 M2363000

PAGE 88 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENCLOSURE (1) ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 89ENCLOSURE (1) ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M2413

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 9SAFETY INFORMATIONFUEL SAFETY DANGER  DO NOT start the engine ne

PAGE 90 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENCLOSURE (1) ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 91ENCLOSURE (1) ASSY. (CONTINUED)NO. PART NO. PART NAME QTY. RE

PAGE 92 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENCLOSURE (2) ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 93ENCLOSURE (2) ASSY. NO. PART NO. PART NAME QTY. REMARKS1 M344

PAGE 94 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) ENCLOSURE (2) ASSY. (CONTINUED)

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 95NO. PART NO. PART NAME QTY. REMARKS29 M9113000002 DOOR HAND

PAGE 96 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) RUBBER SEALS ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 97RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. REMARKS1 022920

PAGE 98 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) NAMEPLATE AND DECALS ASSY.

DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 99NAMEPLATE AND DECALS ASSY. NO. PART NO. PART NAME QTY. REMARK