Multiquip DCA85SSJU Manual de usuario

MQ POWER DCA-85SSJUWHISPERWATTTM GENERATOR(STANDARD)Revision #2 (12/21/01)MULTIQUIP INC... PARTS DEPARTMENT:18910 WILMINGTON AVE. 800-427-1244CARSON

PAGE 10 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)To reduce the possibility of an accident while transportingthe generator on pub

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 11Explanation of Chart:This section is to provide the user with trailer service a

PAGE 12 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)snoitacificepS.1elbaTLEDOM NOITACILPPA LEUFLLECEKARBMETSYSRWVG EMARFHTGNELEMARF

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 13)t'noC(snoitacificepS.1elbaTLEDOM RELPUOC SERIT SLEEHW ELXA SBUH NOISNEPSU

PAGE 14 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU —TRAILER SAFETY GUIDELINESBrakesIf your trailer has a braking syst

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 15DCA-85SSJU — TRAILER SAFETY GUIDELINESHydraulic/Air/Surge BrakesHydraulic bra

PAGE 16 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)Tires/Wheels/Lug NutsTires and wheels are a very important and criticalcomponen

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 17stnemeriuqeReuqroTnoisnepsuS.3elbaTmetI ).sbL-.tF(euqroTTLOB-U"8/353-XAM03

PAGE 18 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)NOTE:LIGHTS ARE ORIENTED FROM THE DRIVER’S SEATDCA-85SSJU —TRAILER-WIRING DIA

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 19gnitoohselbuorTekarBcirtcelE.5elbaTmotpmyS esuaCelbissoP noituloSsekarBtnettimr

PAGE 2 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)

PAGE 20 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)gnitoohselbuorTekarBciluardyH.6elbaTmotpmyS esuaCelbissoP noituloSsekarBoN?dekn

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 21DCA-85SSJU — GENERATOR DECALSThe DCA -85SSJU generator is equipped with a nu

PAGE 22 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — GENERATOR DECALS

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 23DCA-85SSJU — SPECIFICATIONSsnoitacificepS.7elbaTsnoitacificepSrotareneGledoMU

PAGE 24 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — GENERAL INFORMATIONDCA-85SSJU FAMILIARIZATIONGeneratorThe MQ P

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 25DCA-85SSJU — MAJOR COMPONENTS Figure 6. Major Components

PAGE 26 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — DIMENSIONS Figure 7. Dimensions

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 27 Figure 3b. DimensionsNOTE PAGE

PAGE 28 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — CONTROL PANEL Figure 8. Control Panel

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 29DCA-85SSJU — CONTROL PANELThe definitions below describe the controls and func

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 3HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN C

PAGE 30 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — ENGINE OPERATING PANEL Figure 9. Engine Operating Panel

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 31The definitions below describe the controls and functions ofthe DCA-85SSJU &qu

PAGE 32 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)Circuit BreakersTo protect the generator from an overload, a 3-pole, 240 amp,ma

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 33Legs O and Ground areconsidered Bonded Grounds.NOTEDCA-85SSJU — OUTPUT TERMINAL

PAGE 34 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)elbaliavAsegatloV.8elbaTesahP-3TLOV802TLOV022TLOV042TLOV614TLOV044TLOV084esahPe

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 35How to read the output terminal gauge.The gauge and knobs on the control panel

PAGE 36 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)240/120V Hard Wire HookupThe output terminal panel, when suppling single phase

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 37Voltage Selector Switch- 3 Phase 480/277V PositionThe following are additional

PAGE 38 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)Voltage Selector Switch- 3 Phase 240/139V PositionThe following are additional

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 39Voltage Selector Switch- Single Phase 240/120VPositionThe following are additi

PAGE 4 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)TABLE OF CONTENTSNOTESpecification and part numberare subject to change withoutn

PAGE 40 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)CAUTION CAUTION CAUTION CAUTION CAUTION :An electric shock may happen whenvibra

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 41Figure 38. Typical Generator Grounding ApplicationDCA-85SSJU — INSTALLATION

PAGE 42 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)Circuit BreakersTo protect the generator from an overload, a 3-pole, 250 amp,ma

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 43Lubrication OilFill the engine crankcase with lubricating oil through the fille

PAGE 44 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — PRE-SETUPDay-to-day addition of coolant is done from the reserve t

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 45DCA-85SSJU — PRE-SETUPBattery Cable InstallationALWAYS be sure the battery cab

PAGE 46 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — LOAD APPLICATIONSingle Phase LoadAlways be sure to check the namep

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 47WARNING:WARNING:WARNING:WARNING:WARNING:Before StartingEngine1. Check the lubri

PAGE 48 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — GENERATOR START-UP PROCEDURE8. Turn the Auto-Off/Reset-Manual sw

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 49DCA-85SSJU — GENERATOR START-UP PROCEDUREFigure 54. Voltage Adjust Control Knob

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 5PARTS ORDERING PROCEDURESGet special freight allowanceswhen you order 10 or more

PAGE 50 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — GENERATOR START-UP PROCEDURE (AUTO)Before connecting this generat

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 51DCA-85SSJU— GENERATOR SHUT DOWN PROCEDURE5. Remove the load from the UVW t

PAGE 52 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — MAINTENANCECleaning the Fuel StrainerClean the fuel strainer if i

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 53DCA-85SSJU — MAINTENANCE51elbaT-ecnanetniaMECNANETNIAM/NOITCEPSNIsrH01YLIADsrH

PAGE 54 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — GENERATOR WIRING DIAGRAM

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 55DCA-85SSJU — ENGINE WIRING DIAGRAM

PAGE 56 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — TROUBLESHOOTING (ENGINE)Practically all breakdowns can be prevent

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 57DCA-85SSJU — TROUBLESHOOTING (ENGINE))DEUNITNOC(GNITOOHSELBUORTENIGNE.61ELBATM

PAGE 58 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)DCA-85SSJU — TROUBLESHOOTING (GENERATOR)Practically all breakdowns can be prev

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 59DCA-85SSJU — TROUBLESHOOTING (ENGINE CONTROLLER)GNITOOHSELBUORTRELLORTNOCENIGN

PAGE 6 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)RULES FOR SAFE OPERATION NEVER touch the hot exhaustmanifold, muffler or cylinde

PAGE 60 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)How to read the marks and remarks used in this partsbook.Items Found In the “Re

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 61DCA-85SSJU W/JOHN DEERE DIESEL ENGINEDCA-85SSJU — SUGGESTED SPARE PARTS1 to 5

PAGE 62 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)GENERATOR ASSY.DCA-85SSJU — GENERATOR ASSY.GENERATOR ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 63GENERATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 B6110000102 ROTOR ASS’Y 12

PAGE 64 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)CONTROL BOX ASSY.DCA-85SSJU — CONTROL BOX ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 65CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKSM2248700104 WIRE HARNESS,

PAGE 66 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)CONTROL BOX ASSY.DCA-85SSJU — CONTROL BOX ASSY.CONTROL BOX ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 67CONTROL BOX ASSY.NO. PART NO. PART NAME QTY. REMARKSDCA-85SSJU — CONTROL BOX

PAGE 68 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)ENGINE & RADIATOR ASSY.DCA-85SSJU — ENGINE AND RADIATOR ASSY.ENGINE &

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 69ENGINE & RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M2925200014 EN

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 7RULES FOR SAFE OPERATIONCAUTIONCAUTIONCAUTIONCAUTIONCAUTION: Backfeed to a utili

PAGE 70 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)ENGINE & RADIATOR ASSY.DCA-85SSJU — ENGINE AND RADIATOR ASSY.ENGINE &

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 71ENGINE & RADIATOR ASSY.NO. PART NO. PART NAME QTY. REMARKSDCA-85SSJU — EN

PAGE 72 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)ENGINE OPERATING PANEL ASSY.DCA-85SSJU — ENGINE OPERATING PANEL ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 73ENGINE OPERATING PANEL ASSY.NO. PART NO. PART NAME QTY. REMARKSM2357200062 WI

PAGE 74 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)OUTPUT TERMINAL ASSY.DCA-85SSJU — OUTPUT TERMINAL ASSY.OUTPUT TERMINAL ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 75OUTPUT TERMINAL ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M3230700003 TERMINAL

PAGE 76 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)BATTERY ASSY.DCA-85SSJU — BATTERY ASSY.BATTERY ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 77BATTERY ASSY.NO. PART NO. PART NAME QTY. REMARKS1 551010280 BATTERY ...

PAGE 78 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)MUFFLER ASSY.DCA-85SSJU — MUFFLER ASSY.MUFFLER ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 79MUFFLER ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0602300166 MUFFLER 12 0122100

PAGE 8 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)RULES FOR SAFE OPERATIONNEVER Run engine without air filter. Severe enginedamag

PAGE 80 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)FUEL TANK ASSY.DCA-85SSJU — FUEL TANK ASSY.FUEL TANK ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 81FUEL TANK ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M2363000102 FUEL TANK 12 06

PAGE 82 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)ENCLOSURE ASSY.DCA-85SSJU — ENCLOSURE ASSY.ENCLOSURE ASSY.ADD THE FOLLOWING DI

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 83ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMARKS1 M2415000203 BASE 12 M141340

PAGE 84 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)ENCLOSURE ASSY.DCA-85SSJU — ENCLOSURE ASSY.ENCLOSURE ASSY.ADD THE FOLLOWING DI

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 85ENCLOSURE ASSY.NO. PART NO. PART NAME QTY. REMARKSDCA-85SSJU — ENCLOSURE ASSY.

PAGE 86 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)RUBBER SEALS ASSY.DCA-85SSJU — RUBBER SEALS ASSY.RUBBER SEALS ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 87RUBBER SEALS ASSY.NO. PART NO. PART NAME QTY. REMARKS1 0228901580 SEAL RUBBER 2

PAGE 88 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)NAME PLATE ASSY.DCA-85SSJU — NAMEPLATE AND DECAL ASSY.

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 89NAME PLATE ASSY.NO. PART NO. PART NAME QTY. REMARKS1 9039209064 DECAL; START CO

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 9TransportingAlways shutdown engine before transporting.Tighten fuel tank cap sec

PAGE 90 — DCA-85SSJU — PARTS AND OPERATION MANUAL — REV. #2 (12/21/01)PAYMENT TERMSTerms of payment for parts are net 10 days.FREIGHT POLICYAll parts

DCA-85SSJU — PARTS AND OPERATION MANUAL— REV. #2 (12/21/01) — PAGE 91NOTE PAGE

HERE'S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBERON-HAND WHEN CALLINGPARTS DEPARTMENT800/427-1244 or 310/537-3700FAX: 800/672-7877 or