MULTIQUIP DCa70ssJU4i Especificaciones

Busca en linea o descarga Especificaciones para Generadores De Poder MULTIQUIP DCa70ssJU4i. MULTIQUIP DCa70ssJU4i Specifications Manual de usuario

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DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 1
DCA70SSJU4i
19.6 kW Load Bank Installation
The following instructions are intended to assist the user in the installation of the 19.6 kW Load Bank for use on the
DCA70SSJU4i generators. Please read all assembly instructions before installing load bank.
REQUIRED TOOLS
PARTS
Verify that all parts are accounted for. See Figure 1 and
Table 1.
Figure 1. Power Balance Kit (DCA70SSJU4i)
WORK SAFELY!
Only a qualified service technician with proper training
should perform this installation. Follow all shop safety rules
when performing this installation.
PREPARATION
1. Make sure generator is turned off and engine is cool.
A1
A2
A3
A4
A5
A6
A12
A11
A10
A9
A8
A7
R1
R2
R3
R4
R5
R6
R12
R11
A10
R9
R8
R7
PATENT PENDING
Engine Started
Shutdown
Pre-Alarm
Series 800 Controller
Alarm
Acknowledge
Screen
Change
Program/
Exit
Option
ECU
2A
2C
2B
2D
2D
HARDWARE
INSTRUCTIONS
29
16
24
15
14
27
28
26
25
23
18
17
22
21
19
20
5
12
13
7
6
3
4
8
9
10
11
1
2
Ratchet Set
Flat/Phillips Screwdrivers
Wire Cutters
Power Drill
2-Inch Chassis Punch
2. Place the generator in an area free of dirt and debris.
Make sure it is on secure level ground with chock blocks
underneath each wheel to prevent the generator from
rolling.
3. Disconnect negative battery cable from the battery.
Table 1. Power Balance Kit
Item No. Part No. Description QTY. Remarks
1 MQPPB70J4I KIT, POWER BALANCE, 19kW 1
Includes Items
2-6,8,10,12-18, 29
2
70SSJU4IPB-
SKIT
Kit,Sheet Metal,Power Balance 1
Includes Items
2A-2D
2A EE58360 Angle, Contactor Box Support 1
2B EE58359 Bracket, Contactor Box,14x16" 1
2C EE58361 Cover, Roof,19 kW Resistor 1
2D EE58362 Cover Plate, 2-Row Resistor 2
3 EE58673 2" Rubber Grommet 1
4 EE58325 Resistor Assy. 19 kW 1
5 EE58364 Contactor Assy. 19 kW 1
6 EE58365 Load Bank Wire Harness, 10 AWG. 1 7 Wires
7 Load Bank Split Loom, 3/4" X 126" 126" Obtain Locally
8 EE58515 Power Wires (UVW-GND), 8 AWG. 1 4 Wires
9 UVW-GND Split Loom, 3/4" X 40" 40" Obtain Locally
10 EE58517 DC Control Wires, 16 AWG. 1 6 Wires
11 DC Control Split, Loom, 3/8" X 54" 54" Obtain Locally
12 EE58370 Tailpipe Extension, 3" Dia. X 13" SS 1
13 EE16745 Clamp,U-Style, 3" Zinc 1
14 EE57143 Decal Power Balance, 5.4” X 1.5” 1
15 EE57145 Decal Patent Pending, 2.70” X 0.55” 1
16 ECU835 ECU Module 1
17 Fuse, 10 AMP (AGC10) 1 Obtain Locally
18 303110 Fuse Holder, In-Line, 10 AMP 1 Includes Item 17
19 3/8" X 20 Bolt 1 Obtain Locally
20 3/8" Lock Washer 1 Obtain Locally
21 3/8" Flat Washer 1 Obtain Locally
22 G-Clamp 3/8-16" 1 Obtain Locally
23 Tie Wrap, #4 6 Obtain Locally
24 Tie Wrap, #6 10 Obtain Locally
25 Tie Wrap, #8 10 Obtain Locally
26 6mm X 15M Screw 21 Obtain Locally
27 6mm X 15M Lock Washer 21 Obtain Locally
28 6mm X 15M Flat Washer 21 Obtain Locally
29 EE58627 Work Instructions, Power Balance 1
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Indice de contenidos

Pagina 1 - DCA70SSJU4i

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 1 DCA70SSJU4i 19.6 kW Load Bank InstallationThe following instructions

Pagina 2 - GROMMET INSTALLATION

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 10TESTINGOnce the Load Bank is installed and ready to test, the ECU 835 C

Pagina 3 - RESISTOR LOAD BANK WIRING

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 1115. Connect an external load bank to the output terminal panel as show

Pagina 4 - INSTALLATION

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 123. This should be enough load to exceed the “High Load Trip” set point

Pagina 5 - CONTACTOR J-BOX WIRING

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 13Table 8. ECU 835/840 MQ Customer Settings (Load Bank)DCA70 JDT4 Interim

Pagina 6 - FUSE WIRE HARNESS ROUTING

DCA70SSJU4i 19.6 kW Load Bank InstallationYour Local Dealer is:HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIALNUMBER ON-HAND WHEN CALLING©

Pagina 7 - J-BOX SIDE)

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 2FRONT PANEL REMOVAL (TOW SIDE)1. Locate the generator front panel as sh

Pagina 8 - Figure 16. Control Panel

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 3ANGLE BRACKET INSTALLATION P/N EE583601. Located underneath the voltage

Pagina 9 - Figure 19. Decal Placement

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 4ROOF COVER/RESISTOR LOAD BANK INSTALLATIONUse the procedure below to mou

Pagina 10 - OFF/RESET

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 5RESISTOR LOAD BANK WIRE HARNESS ROUTING1. There should now be seven wir

Pagina 11 - High Load Level

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 6FUSE WIRE HARNESS ROUTINGThere is a fuse block located inside the Contac

Pagina 12

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 7OUTPUT TERMINAL PANEL (UVW-GND.) WIRE CONNECTIONS1. Connect the four 10

Pagina 13

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 8ECU 830 MODULE REMOVAL1. Loosen the two panel release knobs (Figure 16)

Pagina 14 - HERE’S HOW TO GET HELP

DCA70SSJU4i — LOAD BANK INSTRUCTIONS P/N EE58627 — REV. #1 (03/13/15) — PAGE 9DC CONTROL SPLIT LOOM HARNESS (ECU, VOLTAGE SELECTOR SWITCH, ECU AND CON

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